This is a complete, unedited example of what your teachers receive. Every lesson in all four domains follows exactly this structure.
By the end of this lesson, a student should be able to:
The evening before (15 minutes):
If the system is not available: this lesson runs almost as well as a paper-and-pencil exercise using the recorded demonstration video, with students measuring from a printed grid. Ask us for the offline variant.
Common misconception to watch for: students routinely conclude the machine is "wrong" when their measured value differs from the commanded value. Push them to ask whether the error is in the machine, in the ruler, or in the person reading the ruler. Most classes discover their own measurement spread is larger than the machine's.
Printable. Use your browser's print function — the navigation, header and teacher notes are automatically removed and the worksheet starts on a fresh page.
Part 1 — Predict. Before the machine moves, mark where you think the tool head will stop. Target coordinate given by your teacher: X = mm, Y = mm.
Our prediction:
Part 2 — Measure. Run each test and measure where the tool head actually stops.
| Test | Commanded X (mm) | Measured X (mm) | Error (mm) |
|---|---|---|---|
| A — run 1 | |||
| A — run 2 | |||
| A — run 3 | |||
| B | |||
| C |
Part 3 — Think.
a) Your three Test A runs were commanded to the same coordinate. Were the measured values identical?
b) If they were not identical, list two possible reasons. At least one must be about your measurement, not the machine.
1.
2.
c) A seed is 3 mm across. Using your measured errors, would you trust this machine to plant a seed and later weed around it without damaging it? Give evidence from your table.
| Criterion | Beginning | Developing | Proficient | Advanced |
|---|---|---|---|---|
| Coordinates | Cannot identify the three axes on the machine | Identifies axes; unsure how the origin is set | Identifies axes and explains homing correctly | Explains why a machine origin must be re-established after power loss |
| Measurement | Readings incomplete or units missing | Records readings; inconsistent precision | Records all readings to the nearest millimetre with units | Reads consistently and notes the resolution limit of the instrument used |
| Error analysis | Does not calculate error | Calculates error but treats all of it as machine fault | Calculates error and identifies at least one measurement-side cause | Separates repeatability from accuracy using their own data |
| Reasoning | Answer to Part 3c is unsupported | States a conclusion with weak evidence | Conclusion supported by the recorded numbers | Quantifies the risk to a 3 mm seed and justifies a tolerance |
| Collaboration | Does not participate at the machine | Participates when prompted | Shares the roles of operating, measuring and recording | Coordinates the group and checks others' readings |
Before any group approaches the machine:
• No hands inside the frame while an axis is moving. Movement is commanded from the app, so a student at the keyboard can start a motion the group at the bed cannot see coming. Agree a verbal call before every run.
• The gantry has pinch points at the rails and the cross-slide. Loose sleeves, dupattas and long hair must be secured.
• Water and mains electricity are both present. Confirm the electronics enclosure is closed and the supply is on an RCD/ELCB before the session.
• Identify the power cut-off with the class at the start of the lesson and confirm every student can reach it.
This lesson does most of its work through a single reversal: students arrive assuming the machine is the thing being tested, and leave having discovered that their own measurement was the larger source of error. That reversal is worth protecting — resist the urge to correct their readings during the rotation. Let the spread appear on the board.
If the class is strong, the closing discussion can go further: the machine's specification is ±0.5 mm repeatability, but nobody in the room could measure to that resolution with a steel rule. Ask what instrument would be required, and what it would cost. This is a genuine engineering conversation about fitness for purpose.
Typical timing slip is in the rotation. With more than six groups, run Tests B and C as a whole-class demonstration and keep only Test A as a group activity.